Project Specs
- Maze size: 7 × 7 squares
Design time:~30 minutes- Software: Onshape → Fusion 360
- Start: ●
- Finish: ★
Maze Requirements
Required
- At least 2 ways to enter the maze
- Only 1 way to finish
Design Question
- Should one pathway be harder than the other?
Design Tips
- Spend plenty of time on the initial design, but don’t overdo it.
- Make the maze walls a different color so they’re easier to see.
- Don’t get stuck obsessing over corners and tiny details.
- New ideas will come as you continue designing.
- Time limits make the challenge more interesting.
Classroom Timeline
Class 1
- Draw the maze
Class 2
- Create the first digital iteration
CAD Workflow (Fusion 360)
Helpful Shortcuts
- Ctrl + Z — Undo
- Mouse controls
- Fit/View commands
- ViewCube
- Margins
- Move Line tool
Modeling Notes
- Support layer
- Stack print
- Even out corners by using numbers
- Group objects before engraving
3D Printing Checklist
- ✅ 15% infill
- Ensure the correct model is selected
- Verify support settings if needed
Materials
- M2 screws
- Plexiglass
Open Questions
- Should one entrance lead to a significantly more difficult route?
- How should the maze balance difficulty while still having only one successful solution?
Suggested Student Workflow
- Sketch a 7×7 maze on paper.
- Verify:
- Two entrances
- One finish
- Refine the layout without over-focusing on details.
- Model the maze in Onshape/Fusion 360.
- Color walls differently for visibility.
- Group engraving geometry.
- Prepare for printing:
- 15% infill
- Supports if necessary
- Confirm correct model
- Print and assemble using plexiglass and M2 screws.
This version separates your brainstorming into a step-by-step workflow that should be much easier to reference while teaching or building the project.